I get asked a lot how to build the Shipping Crates.
I will just add a picture sequence.
This is for a older 2-piece pinball, but not much changes for the newer fold down head models, other than dimensions.
I would suggest to always use a 48 x 40 (standard size) pallet.
The pin being crated here is Stern Big Game.
Purchase some 1 x 2 studs to keep the weight down, and 3/8″, or 5/8″ OSB sheets.
Measure L x W and add 1-1/2″ , cut the base frame for the main cabinet, no need to affix, as when you screw on the OSB top plate that will bind it all together.
Now wrap your cabinet with packing blankets, best to use 3, one from the bottom, and 2 from the sides, for complete coverage.
Shrink them on tight.
Place the cabinet on the finished base.
Now measure (from the floor) and cut the 2 longest side frames out of the 1 x 2, best to leave 5″ extra at the top, so you can add in a parts box later, if need be.
Lay your framing out on the floor, and bond it together with the cut to size OSB sheet, and screws.
Affix the built sides to the bottom base rail with 3-1/2″ deck screws. (framing facing out)
Now, cut OSB to fit each end, no framing needed.
As your screwing the end sheet into the 1 x 2 side framing, use a long wood clamp to hold the top edge to the same width as the bottom.
Now measure and cut your top sheet.
The cabinet should not be able to move within the crate, if you have slop, take it up with either packing blankets, or cardboard.
Add your part box on the tapered playfield side prior to affixing the top.
Make sure the top is tight, so it can’t bounce within the crate as the truck hits bumps, formed empty cardboard boxes work good for filling voids.
Copy the same procedure for the head.
Once complete, put both on the pallet, and bind them together with a 15″ ratchet strap.
You will see the legs are shrink wrapped to the head crate.
This is done by lifting the competed head ends onto milk crates, so you have clearance for the shrink roll.
The last step (which is not pictured) is to poly, or metal strap the crates to the pallet.
You should tighten one from the back, and the other from the front.
Except for a very careless forklift operator, or the truck being rolled, your pin should arrive intact.
Ratchet straps, and blankets can be purchased here under accessories.
